Intelligent tyre infrastructure

Pre-journey check.
Journey ready.

AiR is a new category of forecourt infrastructure: four hoses, four tyres, manufacturer-approved pressures for the exact load you are carrying - and a national safety dataset built from every session.

An AiR unit on a forecourt with four hoses docked and the guided pressure screen active

AiR in ninety seconds

Introductory explainer. Presenter render pending - the spoken script is written and ready to drop in.

Four hoses, one guided check. Simulated real-world data used for demonstration purposes.

The problem

Tyres are the only part of a car touching the road - and the least maintained.

These are published, real-world figures, not simulation. Tyres are getting heavier duty, more expensive and shorter-lived, while forecourt air machines still handle one tyre at a time with no vehicle knowledge, no load awareness and no record.

Macro view of a car tyre tread and rim on wet asphalt

~50m

New tyres supplied in the UK each year

For cars, vans, trucks and buses, on new vehicles and as replacements. 48% arrive from Europe, 40% from China.

Source: British Tyre Manufacturers' Association

£2.3bn → £3.9bn

UK car-tyre market value, 2022 to 2030 (forecast)

40 million car tyres were sold in the UK in 2022; the market is forecast to reach around £3.9bn by 2030.

Source: Autocar / Enso, June 2025

20% faster

Tyre wear on EVs versus combustion vehicles

Michelin's stated figure. Battery weight, high torque and urban duty cycles all accelerate wear - and tyre load utilisation has moved from roughly 50% to 70-80%.

Source: Michelin, reported by Autocar

57%

UK cars running 10%+ below recommended pressure

Under-inflation wastes at least £112 million of tyre life a year, and 37% of drivers say they are not confident inflating their own tyres.

Source: The Motor Ombudsman, June 2024

201

People killed or seriously injured in GB from illegal, defective or under-inflated tyres (2025)

Up 19% year on year from 169 in 2024, with 667 casualties of all severities. Motorcyclist tyre-related KSIs hit a decade high of 39.

Source: DfT Reported Road Casualties GB, via TyreSafe

~2m

MOT tyre failures every year in the UK

TyreSafe is calling for DVSA's annual MOT tyre failure count to be adopted as a national road-safety performance indicator.

Source: DVSA, via TyreSafe

224m

Replacement consumer tyres sold across Europe in 2025

Car, SUV and light-commercial replacement volumes reported by Tyres Europe members, whose global sales represent about 70% of the worldwide tyre market.

Source: Tyres Europe, Q4 2025 update

+27m

Extra stopping distance at 70mph in the wet on worn tyres

A 28% increase over the Highway Code baseline - 123m versus 96m - measured on worn versus new tread.

Source: Halfords / Cardiff University CAIR, 2023

Figures above are published third-party data, current as of the sources linked. All AiR session, network and fleet data elsewhere on this site is simulated.

The cost nobody itemises

Under-inflated tyres wear out early. You pay for it twice, every year, for as long as you own the car.

Ten percent below the approved cold pressure is not an edge case - it is the majority of cars on the road. It does not trigger a warning light, it does not fail an MOT on the day, and it quietly shortens tread life while raising the energy cost of every mile. Set your own numbers below and look at what that is worth over one, five and ten years.

Your vehicle

Adjust the inputs. The arithmetic uses published tread-wear and rolling-resistance relationships, not AiR simulation.2008,2001,2006

1 year

£35

avoidable, at today's prices

Tyres burned early£18

Fuel wasted£17

Litres lost12

5 years

£176

avoidable, at today's prices

Tyres burned early£90

Fuel wasted£86

Litres lost61

10 years

£353

avoidable, at today's prices

Tyres burned early£180

Fuel wasted£173

Litres lost122

13%

Tread life lost

A set that should reach 25,000 miles is scrapped at 21,875.

+1.5%

Energy penalty

Rolling resistance rises as pressure falls, on every single revolution.

0.43

Extra sets per decade

Additional full sets of four bought purely because of pressure error.

Scaled across the cars actually driving on this

57% of UK cars run 10% or more below their recommended pressure2024. Apply this scenario to that share of roughly 33 million licensed cars and the avoidable national cost is around £0.7bn a year in tyres and energy alone - before a single casualty, wheel, pothole claim or particulate is counted.

Nobody is checking four tyres for them

Conservative model. Excludes early casing failure, punctures and blowouts, wheel and suspension damage, insurance excess, MOT failure and rework, and every safety benefit. Coefficients and sources documented on the science page.

Premature wear

How a few PSI destroys a tyre months before its time.

Premature wear is not wear that happens faster everywhere. It is wear concentrated where the tyre was never designed to carry load, driven by a contact patch that has changed shape.

The contact patch collapses

Below the approved pressure the crown of the tyre can no longer be held flat. The centre of the footprint lifts away from the road and the two shoulders take the load that the whole width should be carrying.1997,2006

Stage 1 of 4

Flex becomes heat

Every revolution the sidewall deflects further than it was designed to. That hysteresis loss is dissipated as heat in the casing, softening the compound and accelerating abrasion at exactly the points already overloaded.2001,2008

Stage 2 of 4

Wear turns irregular

Shoulder wear runs ahead of centre wear, so the tyre reaches the legal limit in one band while the rest of the tread is still serviceable. The set is scrapped early with usable rubber still on it.1992

Stage 3 of 4

The bill arrives quietly

There is no warning light for 10% low. The driver simply buys tyres more often, burns more fuel or charge in between, and never attributes either to the pressure they last checked months ago.2009,2016

Stage 4 of 4

Correct pressure

Load spread across the full tread width. Even wear, designed stopping distance, rated rolling resistance.

10% below spec

Shoulders overloaded, centre lifting, tread life falling, fuel and charge consumption rising. No warning given.

25% below spec

Casing working far outside its design envelope. Materially higher tyre-related crash involvement, and blowout risk at motorway speed.2012

Roads, potholes and everyone else

Correct pressure protects the road as well as the driver on it.

A properly inflated tyre is the vehicle's first spring. It absorbs the edge of a pothole and spreads the impulse over time; an under-inflated one bottoms out and delivers a hammer blow into the wheel, the suspension and the road surface itself. On a network with a large maintenance backlog, that difference compounds in both directions.

The tyre is the first suspension element

A correctly inflated tyre has the designed sidewall deflection to absorb a pothole edge and spread the impulse. Under-inflated, the tyre bottoms out against the rim and the shock passes straight into wheel, suspension and back into the road surface.1999,1981

Peak dynamic load is what breaks roads

Pavement damage rises far faster than load - the classical fourth-power relationship - so it is the peak dynamic force over a defect, not the average axle weight, that tears an edge into a bigger hole.1962,1998

Pinch shock and rim damage

Soft tyres are far more likely to suffer a pinch impact against a pothole lip: sidewall bulges, casing damage, buckled alloys and immediate blowout risk at speed.2006

Wet grip and aquaplaning

Hydroplaning speed scales with the square root of inflation pressure, and wet-grip ratings are only measured at the reference pressure. A soft tyre aquaplanes sooner and stops later on a road already holding standing water in its ruts.1963,2016

Roads the UK actually has

The local-road maintenance backlog means British tyres are working over defects daily, not occasionally. Pressure is the only variable a driver can correct in three minutes before setting off.2025,1998

More wear also means more particles

Accelerated tread abrasion increases non-exhaust particulate emissions - now the dominant traffic PM source - so correct pressure is an air-quality measure as well as a safety one.2020,2014,2010

Why this is still unaddressed
  • TPMS was only ever designed as a puncture alarm. European type approval expects a warning at around 20% below specification - four times the error that is already costing money.2016
  • Tyres lose pressure continuously through permeation, so a check every few months cannot hold a specification. Regulators have known manual checking fails since before TPMS was mandated.2009,2005
  • Forecourt air still means one hose, one guess, one tyre at a time, with no knowledge of the vehicle, no knowledge of the load on board and no record of what was done.
  • Nobody owns the outcome. Tyre labels are measured at reference pressure, wet grip is rated at reference pressure, and then the vehicle leaves the forecourt somewhere else entirely.2016,2020,2018
Read the full research and citations

The machine

Designed like automotive hardware, not vending equipment.

A curved graphite enclosure, a large portrait display, four retractable hoses with two docks per side, and an internal manifold that measures and corrects each tyre independently.

  • Four hoses. One check.

    All four tyres measured and corrected in a single guided session - not one hose, one guess, one tyre at a time.

  • Manufacturer-approved only

    AiR selects an approved pressure profile for the vehicle and the load. It never invents or overrides a specification.

  • Load-aware intelligence

    Occupancy, luggage, roof boxes, trailers, pillion riders and journey type all change the correct pressure. AiR asks, then applies.

  • A national dataset

    Every session builds an anonymous, aggregated picture of tyre condition across the road network.

AiR unit on a forecourt at dusk with its portrait display showing registration lookup, tyre brand and recommended pressures, four hoses docked two per sideCutaway of the AiR enclosure showing silent compressor, four-channel manifold, hose reels and the compute module
Closed and open. Front elevation left, internal architecture right: silent scroll compressors, four-channel manifold and on-board AI inference in one enclosure.

The platform

Fourteen connected surfaces, one simulation engine.

Every screen in this demonstration reads from the same deterministic engine, so a session started on the machine appears in the app, the fleet portal and the national dataset.

Abstract night view of the UK road network with glowing connected nodes forming a mesh

Journey ready

The end of the session is the start of the journey.

Four tyres measured, corrected and recorded against an approved specification for the exact load on board. The driver leaves with a result, not a guess - and the vehicle carries a verified pre-journey record.

  • One result, four tyres

    Front and rear targets applied independently, each channel verified after correction.

  • A record that travels

    Every session is written to the vehicle history in the AiR app and, for fleets, to the compliance ledger.

  • A node, not a pump

    On-board inference decides, verifies and reports, then contributes to the wider mesh.

An AiR unit beside a loaded SUV showing a Journey Ready result
Pre-journey check - journey ready. Simulated real-world data used for demonstration purposes.

Deployment

Power in, intelligence on board, no plant room required.

Silent scroll compressors, the pneumatic manifold, the control stack and the AI inference module all live inside the enclosure. A site needs a plinth and a single power feed - every unit then joins the decentralised mesh as its own node.

Engineers installing an AiR unit on a concrete plinth with a single power feed
Site requirement

One 230V 32A feed, a 1.4 x 0.9m plinth, no compressed-air ring main, no data cabling. Commissioning is a half-day, two-person task.

Build guide, BOM and unit cost

Recovery partners

Prevention in the boot of every covered car.

Co-branded AiR smart pumps and a guided app lap of the car for roadside recovery members. Journey-specific targets rather than one number for every trip, 0.1 PSI resolution, and every check written to a tyre health log.

Recovery partner programme

Every tyre, correctly inflated, on every journey.

Start with the machine. It is the point where safety, data and infrastructure meet.

Launch machine simulator